Steering Knuckle (Passenger) Explanation

STEERING KNUCKLE (PASSENGER) REMOVAL
1. Raise and support the vehicle.
2. Remove the tire and wheel assembly.
3. Remove the outer tie rod end nut.
4. Separate the tie rod (Fig 2) #3 from the knuckle #1 using special tool (special tool #9360, Remover, Ball Joint) separator (Fig 2) #2.
5. Remove the drag link nut. Passenger side only.
6. Separate the drag link (Fig 4) #3 from the knuckle #1 using special tool (special tool #9360, Remover, Ball Joint) separator (Fig 4) #2 Passenger side only.
7. Remove the disc brake caliper adapter bolts (Fig 5) #3. Support the disc brake caliper (Fig 5) #4 do not let it hang by the brake hose.
8. Remove the disc brake rotor (Fig 6) #3.
9. Remove axle shaft nut (if equipped).
10. Remove the wheel speed sensor mounting bolt (Fig 7) #2.
11. Remove the wheel speed sensor (Fig 8) #1 through the hole in the brake shield #2.
12. Remove the lower ball joint cotter pin and nut (Fig 9) #4.
13. Remove the upper ball joint cotter pin and nut.
14. Separate the lower ball joint from the knuckle (Fig 9) #1 using special tool (special tool #C-4150A, Press, Ball Joint) puller (Fig 9) #3.
15. Separate the upper ball joint from the knuckle (Fig 10) #1 using special tool (special tool #9360, Remover, Ball Joint) separator #2.
16. Remove the knuckle from the vehicle and transfer the hub/bearing with brake shield if needed.

STEERING KNUCKLE INSTALLATION
1. Install the knuckle to the ball joint studs.
2. Install the upper ball joint nut and cotter pin. Tighten to 95 N.m (70 ft. lbs)
3. Install the lower ball joint nut and cotter pin. Tighten to 95 N.m (70 ft. lbs)
4. Install the wheel speed sensor (Fig 8) #1 through the hole in the brake shield #2.
5. Install the axle shaft nut (if equipped). Tighten to 136 N.m (100 ft. lbs).
6. Install the wheel speed sensor (Fig 7) #1 in the hub/bearing and tighten the bolt #2 to 4-6 N.m (34-50 in. lbs.).
7. Install the disc brake rotor (Fig 6) #3.
8. Install the disc brake caliper (Fig 5) #4 and tighten the caliper adaptor mounting bolts #3 to 163 N.m (120 ft. lbs)
9. Install the drag link to the knuckle and install the mounting nut. Tighten to 74 N.m (55 ft. lbs).
Passenger side only.
10. Install the tie rod to the knuckle and install the mounting nut. Tighten to 74 N.m (55 ft. lbs).
11. Install the tire and wheel assembly.
12. Remove the support and lower the vehicle.